VR Simulator Transforms Concrete Leveling Training

ForgeFX Simulations and Somero Enterprises, Inc., a concrete leveling technology provider, has completed the S-22EZ Advanced Laser Screed Virtual Training Simulator. Designed to transform how operators learn and master the art of concrete leveling, this training tool offers a fully immersive, scalable solution for the construction industry.

Developed on the Unity  and ForgeSIM frameworks, the simulator uses Unity's XR Interaction Toolkit (XRITK) capabilities and ForgeSIM's robust simulation engine to enable realistic physics, precise equipment modeling, and dynamic feedback systems. Designed for deployment on Meta Quest hardware, the simulator leverages Meta's advanced hand tracking capabilities for interaction and user mobility. Real-time physics simulations ensure screeding operations and boom adjustments mirror real-world dynamics. Additional features such as multiuser support and cloud-based performance tracking, enable collaborative training sessions, detailed progress analysis, and seamless integration into scalable, data-driven training.

"By coming out with this application, we're solving real-world challenges. Concrete leveling requires muscle memory and hands-on experience, and there's no better way to pass that knowledge along than through immersive learning. This simulator lets us meet those needs at scale, reaching operators anytime, anywhere,” said Dave Raasakka, Senior Vice President, Global Customer Support at Somero Enterprises.

The S-22EZ Advanced Laser Screed Virtual Training Simulator delivers a fully realized training suite for Somero's flagship S-22EZ Advanced Laser Screed. The S-22EZ features a 20-foot telescoping boom, 360-degree machine rotation, and advanced laser-guided controls for precision. The machine's ability to spread, level, and vibrate concrete in a single pass, which the company believes makes it indispensable for large-scale flooring projects where mastering such a sophisticated piece of equipment can be daunting.

A digital replica of the S-22EZ provides a virtual environment that mirrors real-world dynamics, enabling a seamless transition from training to job site performance. Operators gain proficiency on the S-22EZ's functionality by practicing critical tasks for screeding operations, boom movements, grade control, and transportation.

Trainees begin with essential steps like prestart inspections and cockpit familiarization, then progress to complex tasks like screed head calibration, laser system setup, and executing screeding passes to achieve flat and level concrete surfaces. Interactive tutorials, visual overlays, and voice prompts guide trainees step by step. Highlighted areas direct users to target locations, while animated components demonstrate correct procedures. By practicing in a controlled, immersive environment, trainees develop critical job skills and muscle memory while minimizing costly mistakes.

"This simulator is not just a tool for training, it's a transformative step forward for the construction industry," said Greg Meyers, CEO and Co-Founder of ForgeFX Simulations. "By dismantling traditional barriers to skill development, we are pioneering a new era of operator training, ensuring professionals are equipped to lead and excel in an ever-evolving industry."